 |
In the highly competitive automotive industry, the demand for high - quality, precisely engineered custom injection molding product parts is on the rise. Our company specializes in providing top - notch custom injection molding solutions tailored specifically to the automotive fields. With a combination of advanced technology, experienced engineering teams, and strict quality control, we are committed to meeting the diverse needs of automotive manufacturers worldwide.
| Quantity: | |
|---|---|
Our custom injection molding parts for automotive are designed to meet the industry’s evolving demands for lightweight, durable components that enhance vehicle performance, safety, and fuel efficiency. Using advanced multi-material molding and insert technology, we produce parts that reduce vehicle weight by 30% compared to metal alternatives while maintaining equivalent or superior crashworthiness and chemical resistance to automotive fluids. Our manufacturing processes are certified to IATF 16949 with full traceability from raw material to finished part.
High-Strength Polymers: Parts made from PA66 GF30 and PPO alloys offer 50% higher impact resistance than traditional metals at 40% lower weight. These materials achieve tensile strengths exceeding 80 MPa and elongation at break of 5-8%, providing the perfect balance of strength and ductility.
Metal Replacement: Long glass fiber-reinforced PA66 (fiber length 10-12mm) replaces aluminum in engine covers and structural components, cutting weight by 40% while improving corrosion resistance and reducing noise, vibration, and harshness (NVH) levels by 25%.
In-Mold Decoration (IMD): Integrates decorative finishes, textures, and functional elements like EMI shielding in a single manufacturing step, reducing assembly costs by 20% and eliminating secondary operations such as painting or plating that can introduce defects.
Gas-Assisted Molding: Used for hollow structural parts like door panels and instrument panel supports, minimizing warping by 60% and reducing material usage by 15-20% while maintaining structural integrity during crash events.
Automated Inspection: AI-powered vision systems with 100% inline inspection ensure 99.9% defect-free parts for safety-critical components. These systems detect dimensional variations, surface defects, and functional issues in real-time during production.
IATF 16949 Compliance: Rigorous testing for vibration resistance (per ISO 16750), UV stability (1000 hours Xenon arc testing), and chemical resistance to fuels, oils, and cleaning agents ensures parts meet automotive durability requirements of 150,000+ km service life.
Bumpers & Grilles: PP/EPDM composites with UV stabilization and impact modifiers for long-term outdoor use, capable of withstanding -40°C to 80°C temperature extremes and 5km/h impact testing without cracking. These components feature integrated mounting points for sensors and cameras.
Lighting Systems: Lens holders and reflectors made from PC/ABS alloys with high gloss finishes (60° gloss >90) and thermal stability to withstand LED operating temperatures up to 120°C without yellowing or dimensional change.
Dashboard Modules: Soft-touch surfaces using TPO skinning technology with grained textures for enhanced user experience, meeting automotive OEM requirements for haptics, gloss, and wear resistance (10,000 cycles with no visible wear).
Seating Components: High-strength brackets and adjusters with PA66 GF30’s fatigue resistance (1 million cycles at 50% of ultimate load), ensuring reliable operation of seat adjustment mechanisms throughout vehicle lifespan.
Cooling Systems: Radiator end tanks and hoses using PA66 GF30’s heat resistance (continuous use at 130°C) and hydrolysis resistance, compatible with ethylene glycol coolants and withstanding pressure cycles up to 1.5 bar.
Transmission Components: Gears and clutch parts with low wear characteristics (coefficient of friction 0.15) and dimensional stability under thermal cycling, improving transmission efficiency and reducing noise during operation.
